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PC2611 Controller for Rail Vehicles

EN 50155 Compliant Software Configurable Programmable Controller supporting MVB-EMD for Railway Applications on Rail Vehicles.

• Passenger Vehicle Condition Based Monitoring.
• Heating Ventilation Air Conditioning (HVAC) Control Systems.
• Onboard controls for fire protection, power packs and doors.
• Locomotive Performance and Condition Monitoring.
• Trackside Monitoring and SCADA.
• Industrial Control Systems.

• Six software configurable analogue inputs.
• Sixteen software configurable digital inputs.
• Sixteen low-side (sinking) digital outputs.
• Three software configurable universal inputs (analogue or digital).
• Two software configurable universal outputs (analogue or digital).
• Two independent (isolated) MVB-EMD interfaces.
• Remote I/O Expansion through isolated RS485 port.
• 10/100 Mbps Wired Ethernet.
• Two RS232 serial communications ports.
• One 2-wire non-isolated RS485 serial communications port.
• Connections for MVB-EMD via DB9.
• MicroSD card interface.
• Suitable for nominal battery voltages of 24VDC in accordance with EN 50155.
• Operating temperature range: -40°C to +70°C (+85°C for 10 minutes).
• Conformal Coating. 

Environmental:

• Operating Temperature Range: -40°C to +70°C (EN50155 Class OT4).
• Switch-on Extended Operating Temperature Range: To +85°C for 10 minutes (EN50155 Class ST1).
• Storage Temperature Range: -40°C to +85°C.
• Relative Humidity: 5% to 95% non-condensing.
• Shock and Vibration: EN 61373:2010 Category 1 – Class B.

Power Supply:

• Nominal Input Voltage: 24 VDC, Reverse polarity protected.
• Minimum Input Voltage: 14 VDC.
• Maximum Input Voltage: 40 VDC.
• Nominal Supply Current: 250 mA Maximum.

Processor Features:

• Processor: NXP® VybridTM VF50N, CPU clock: 400MHz, DMIPS: 628.
• NAND Flash: 128 MB.
• DDR3 RAM: 128 MB.
• Non-volatile MRAM: 128 kB.
• Non-volatile Real Time Clock with Battery backup.
• Inbuilt Micro SD Card Socket. Supports SD 3.0 or SDXC Cards up to 2TB.

Watchdog:

• Core Module Watchdog.

User Programmed LEDs:

• Two (2) Red LEDs.

Digital Inputs:

• Sixteen (16) digital inputs software configurable in two banks of eight as sinking (pulled down to 0V) or sourcing (pulled up to 24V).
• Nominal sinking/sourcing current: 8mA.
• Maximum input voltage: ±40V.
• Pulse counting up to 500Hz on all channels.

Digital Outputs:

• Sixteen (16) low-side (sinking) digital outputs.
• Maximum load current: 1A. Outputs can be connected in parallel for loads requiring more than 1A.
• Short circuit and over-load protected with automatic reset.

Analogue Inputs:

• Six (6) analogue inputs 12-bit resolution individually configurable via software as:
- Current 0-20mA.
- Voltage 0-10V.
- NTC (optimized for 5kΩ).
• Maximum input voltage: ±40V.

Universal Inputs:

• Three (3) universal inputs individually software configurable as analogue or digital:

Analogue Inputs:
• 12-bit resolution, individually configurable via software as:
- Current 0-20mA.
- Voltage 0-10V.
- Voltage -10-+10V.
- NTC (optimized for 5kΩ).
• Maximum input voltage: ±40V.

Digital Inputs:
• Individually software configurable as sinking (pulled down to 0V) or sourcing (pulled up to 24V).
• Nominal sinking/sourcing current: 8mA.
• Maximum input voltage: ±40V.

Universal Outputs:

• Two (2) outputs individually software configurable as analogue or digital:

Analogue Inputs:
• 10-bit resolution individually configurable via software as:
- Current 0-20mA.
- Voltage 0-10V.

Digital Outputs:
• Low-side (sinking) digital outputs.
• Maximum load current 1A. Outputs can be connected in parallel for loads requiring more than 1A.
• Short circuit and over-load protected with automatic reset.

Communications Ports:

• Ethernet: 10/100 Mbps IEEE 802.3.
• 2 x Non-isolated RS232 (TIA-232-F): 2-wire plus GND + 6-wire plus GND.
• Non-isolated RS485 (TIA-485-A): 2-wire plus GND.
• Isolated RS485 (TIA-485-A): 2-wire plus GND, 500VAC Isolation.
• PC3 Parallel Bus: For PC3 Communications Modules (IO36XX).
• MVB Electrical Middle Distance (EMD).

MVB Features:

• Device Class: Class 1 – Process_Data and Device_Status support.
• Line Redundancy: Dual line support with automated trusted line switchover.
• Traffic Store Size: 64kB.
• Maximum Local Source / Sink Ports: 1024.

Protocol Support:

• Ethernet Protocols: Ethernet IP (CIP), XCP, NTP, IPTCom, IEC61375 (TCN Open), TRDP, Modbus Client/Server.
• Parallel Bus Communications: MVB (EMD+ ESD+), 3G + GPS, MELCO (HDLC, 20mA), FIP, LONWORKS, CANopen, J1939.
• Serial Protocols: Modbus RTU Client/Server.

Mechanical:

• Enclosure Material: Aluminium with anodised screen printed lid.
• Product Dimensions: 147mm x 204mmx 69mm.
• Weight: 0.7 kg (with plug connectors).

Ingress Protection (IP) Rating:

• IP20 (in accordance with EN 60529).

Reliability:

• MTBF: 247,280 hrs @ 40°C Standard: Telcordia SR-332 Issue 2 – Parts Count Method.

Terminations:

• I/O, Power and RS485-1: Plug/socket cage clamp connections (2.5 mm² max.) on a 5.08mm pitch.
• Ethernet: M12 D-Coded Female.
• RS2321-1, RS232-2: DE9 Female.
• Isolated RS485-2: Molex Mini-Fit Jr (4-Way, Dual Row, Right Angle, Pin Header).
• MVB_M1: DB9 Male with M3 Screw Locks, MVB_M2: DB9 Female with M3 Screw Locks.

Standards:

• EN 50155:2017 Railway Applications – Electronic Equipment used on Rolling Stock.
• EN 50121-3-2:2016 Railway Applications – Electromagnetic Compatibility Part 3-2: Rolling Stock – Apparatus.
• EN 61373:2010 Railway Applications Rolling Stock Equipment Shock and Vibration Tests.
• EN 45545-2:2013+A1:2015 Railway Applications – Fire Protection for Railway Vehicles. Part 2: Requirements for Fire Behaviour of Materials and Components.

Materials Compliance:

• REACH, ROHS, WEEE, EN45545-2.

Programming:

• Linux “C” API’s
• iecTeso (ISaGRAF) IEC61131-3 Programmable.

Mobirise

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