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PC2610 Programmable Controller for Rail Vehicles

The PC2610 is an EN 50155 compliant programmable controller with flexible, software configurable inputs and outputs.

• Passenger Vehicle Condition Based Monitoring.  
• Heating Ventilation Air Conditioning (HVAC) Control Systems.
• Locomotive Performance and Condition Monitoring.  
• Trackside Monitoring and SCADA.  
• Industrial Control Systems.  
• Onboard controls for fire protection, power packs and doors. 

• Six software configurable analogue inputs.  
• Sixteen software configurable digital inputs.  
• Sixteen low-side (sinking) digital outputs.  
• Three software configurable universal inputs (analogue or digital).  
• Two software configurable universal outputs (analogue or digital).  
• Remote I/O Expansion through isolated RS485 port.  
• 10/100 Mbps Wired Ethernet.  
• Two RS232 serial communications ports.  
• One 2-wire non-isolated RS485 serial communications port.  
• MicroSD card interface.  
• Suitable for 24VDC power.  
• Industrial temperature range.  
• Conformal Coating. 

Environmental:

• Operating Temperature Range: -40°C to +70°C (EN50155 Class OT4).  
• Switch-on Extended Operating Temperature Range: To +85°C for 10 minutes (EN50155 Class ST1).  
• Storage Temperature Range: -40°C to +85°C.  
• Relative Humidity: 5% to 95% non-condensing.  
• Shock and Vibration: EN 61373:2010 Category 1 – Class B. 

Power Supply:

• Nominal Input Voltage: 24 VDC, Reverse polarity protected.  
• Minimum Input Voltage: 14 VDC.  
• Maximum Input Voltage: 40 VDC.  
• Nominal Supply Current: 250 mA Maximum. 

Processor Features:

• Processor: NXP® VybridTM VF50N, CPU clock: 400MHz, DMIPS: 628.  
• NAND Flash: 128 MB.  
• DDR3 RAM: 128 MB.  
• Non-volatile MRAM: 128 kB. 
• Non-volatile Real Time Clock with Supercap or Battery backup.  
• Inbuilt Micro SD Card Socket. Supports SD 3.0 or SDXC Cards up to 2TB. 

Watchdog:

• Core Module Watchdog. 

User Programmed LEDs:

• Two (2) Red LEDs.

Digital Inputs:

• 16 digital inputs software configurable in two banks of eight as sinking (pulled down to 0V) or sourcing (pulled up to 24V). 
• Nominal sinking/sourcing current: 8mA. 
• Maximum input voltage: ±40V. 
• Pulse counting up to 500Hz on all channels. 

Digital Outputs:

• 16 low-side (sinking) digital outputs. 
•Maximum load current: 1A. Outputs can be connected in parallel for loads requiring more than 1A.
• Short circuit and over-load protected with automatic reset. 

Analogue Inputs:

•  Six (6) analogue inputs 12-bit resolution individually configurable via software as:
 - Current 0-20mA.
 - Voltage 0-10V.
 - NTC (optimized for 5kΩ). 
• Maximum input voltage: ±40V. 

Universal Inputs:

• Three (3) universal inputs individually software configurable as analogue or digital:

Analogue Inputs: 
• 12-bit resolution, individually configurable via software as:
 - Current 0-20mA.
 - Voltage 0-10V.
 - Voltage ±10V.
 - NTC (optimized for 5kΩ).
• Maximum input voltage: ±40V.

Digital Inputs:
• Individually software configurable as sinking (pulled down to 0V) or sourcing (pulled up to 24V).
• Nominal sinking/sourcing current: 8mA.
• Maximum input voltage: ±40V.

Universal Outputs: 

• 
Two (2) outputs individually software configurable as analogue or digital:

Analogue Inputs:
• 10-bit resolution individually configurable via software as:
 - Current 0-20mA.
 - Voltage 0-10V.

Digital Outputs:
• Low-side (sinking) digital outputs.
• Maximum load current 1A. Outputs can be connected in parallel for loads requiring more than 1A.
• Short circuit and over-load protected with automatic reset.

Communications Ports:

• Ethernet: 10/100 Mbps IEEE 802.3.
• 2 x Non-isolated RS232 (TIA-232-F): 2-wire plus GND + 6-wire plus GND.
• Non-isolated RS485 (TIA-485-A): 2-wire plus GND.
• Isolated RS485 (TIA-485-A): 2-wire plus GND, 500VAC Isolation.
• Non-isolated USB: USB 2.0 (optional install).
• PC3 Parallel Bus: For PC3 Communications Modules (IO36XX).

Protocol Support:

• Ethernet Protocols: Ethernet IP (CIP), XCP, NTP, IPTCom, IEC61375 (TCN Open), TRDP, Modbus Client/Server.
• Parallel Bus Communications: MVB (EMD+ ESD+), 3G + GPS, MELCO (HDLC, 20mA), FIP, LONWORKS, CANopen, J1939.
• Serial Protocols: Modbus RTU Client/Server.

Mechanical:

• Enclosure Material: Aluminium with anodised screen printed lid. 
• Product Dimensions: 204mm(L) x 147mm(W) x 42mm(H). 
• Weight: 0.6 kg (with plug connectors). 

Ingress Protection (IP) Rating:

• IP20 (in accordance with EN 60529).

Reliability:

• MTBF: 270,664 hrs @ 40°C Standard: Telcordia SR-332 Issue 2 – Parts Count Method.

Terminations:

• I/O, Power and RS485-1: Phoenix Contact plug/header screw terminal connections (2.5 mm² max.) on a 5.08mm pitch.
• Ethernet: Phoenix Contact M12 D-Coded Female.
• RS2321-1, RS232-2: DE9 Female.
• Isolated RS485-2: Molex Mini-Fit Jr (4-Way, Dual Row, Right Angle, Pin Header).

Standards:

• EN 50155:2017: Railway Applications – Electronic Equipment Used on Rolling Stock.
• EN50121-3-2:2015: Railway Applications – Electromagnetic Compatibility, Part 3-2: Rolling Stock - Apparatus.
• EN 61373:2010: Railway Applications Rolling Stock, Equipment Shock and Vibration Tests.
• EN 45545-2:2013: Railway Applications – Fire Protection for Railway Vehicles Part 2: Requirements for Fire Behaviour of Materials and Components. 

Programming:

• iecTeso Programming Workbench (ISaGRAF) - IEC61131-3 (SFC, FBD, LD, ST, IL).
• C Programmable.

Mobirise

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